UZBEK TEXTILE MILL RESTORES HYDRAULIC STABILITY WITH EUROTEC HYDRAULIC OIL HVLP 46
Industry: Textile Manufacturing
Location: Uzbekistan
Client: Regional Textile Mill with 60+ Hydraulic Looms
Related Product: Eurotec Hydraulic Oil HVLP 46
Client Background
One of the largest textile mills in Central Asia, the facility operates over 60 weaving looms powered by hydraulic drives. The plant runs two shifts per day, with high heat exposure, fabric dust, and fluctuating load conditions across departments. Any inconsistency in hydraulic behavior results in fabric defects and rework.
Operational Challenge
The previous hydraulic oil exhibited thermal degradation and poor varnish resistance, resulting in:
- Unstable hydraulic pressure, especially during peak daytime temperatures
- Servo valve sticking and filter clogging due to sludge accumulation
- Rapid oil darkening within 2 months of use
- Pump failures every 4–5 months
- Reduced loom response, causing production rate drops of 8–10%
Solution
Eurotec proposed a complete fluid system upgrade to Eurotec Hydraulic Oil HVLP 46, featuring:
- High viscosity index base oil for consistent viscosity in hot/cold conditions
- Ashless anti-wear system with superior varnish control
- Oxidation and thermal degradation resistance, even in high-stress operations
- Excellent filterability and rust inhibition
Implementation Process
- Entire system was flushed with Eurotec flushing fluid
- HVLP 46 was added, and filter elements were replaced
- Monthly monitoring of varnish potential and ISO cleanliness code initiated
- Eurotec performed system audits after each quarter
Measured Results (9-Month Evaluation)
- Pump service life extended by 42%, verified via wear analysis
- Varnish-related issues reduced by over 90%
- Hydraulic pressure stabilized, enabling consistent loom operation
- Production throughput increased by 7%
- Annual operational savings estimated at $11,200, due to fewer component replacements and smoother process flow
Customer Statement
"This is no longer a firefighting situation - it’s a controlled and reliable system. The consistency Eurotec brought us is now reflected in every fabric roll."